How are plastic pipes and water tanks produced?

Plastics have become one of the most commonly used materials in the world now. There is no sector where polymeric products haven’t infiltrated nowadays. From the construction and packaging to automotive and pipes, plastics are found everywhere. 

But how does a raw polymer come to life? 

Except for the chemical engineers working in the polymer industry, most of the people do not know the process involved in manufacturing plastic products. Over time, plastics with superior features and properties are coming up in the market. Thanks to the scientific technology of developing special masterbatches for plastic processing. The making of plastic has become easy and profitable for companies now. 

Masterbatches are responsible for imparting color and mechanical properties during processing. Without the use of a masterbatch, the raw polymers won’t get the desired color, shape, and even functionalities required by customers. For instance, the polypropylene fibremasterbatch imparts colour and enhances the dispersion of base polymer in the processing. It increases output while producing the desired color and strength on the final plastics. 

Special masterbatches for water tanks and pipes 

There are thousands of polymer additives produced by manufacturers to compatible with the base polymers. So, there are dedicated additives required to provide plastic pipes and water tanks used in the household and commercial purposes. 

Water tank manufacturing 

Many types of water tanks are found in the market now. The liquid containers can endure the changing weather condition, such as sunlight, rains, and others, during exposure time without contaminating the content. That could be possible due to the development of Rotofoammasterbatch; a special additive used to increase thermal stability, lightness, and UV protection. The additive produces a uniform and strong cell structure in the tank while keeping the weight light and sturdy. Thus, this additive has become a popular choice for water tank manufacturers around the world. 

Durable PPR pipes 

Metallic pipes are costly besides causing rusting problems after some years of use. Most of the metallic pipes can’t be used to carry hot and cold water to residential areas. 

Polymer manufacturers have developed a PPRpipes masterbatch to tackle this challenge. The cost-effective pipe is durable, reliable, and remain unaffected to weathering condition. The tubes have got approved from the EU and passed safety standards for full-fledged use around the world. 

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We are a renowned producer of mono-color, black, white, BOPP, PPR pipe, and other masterbatches in India. We supply quality products to different parts of the world at affordable prices. Contact us to buy these products now. 

Few facts to know about the masterbatches

Masterbatches are solid or liquid materials used to impart colour and properties to a base polymer. The raw polymers get the colour and attractive features with the compatible polymer additives at the plant. So, the polymers are brought to life after processing them with the right masterbatch. 

In the polymer processing industry, there are many kinds of masterbatches available for the processors. The additives come in solid form to improve the processability and effectiveness during the process. They are further are classifieds depending on the work they perform on the raw polymers. Let us look at the significant masterbatches: 

Colour masterbatch 

As the name suggests, the colour masterbatch is a material used to impart colour to the plastic products. As consumers demand colourful plastics in the market, the demand for colourful masterbatches has increased over the years. 

Instead of the standard pigment, the processors are demanding a more efficient masterbatch to enhance their profitability and compatibility. The mono-colour masterbatch has become a perfect choice for the processor to save money and time. The masterbatch contains a single pigment in higher concentration to deliver intense colour on a low dosage level. 

Additives 

The additive is added to the base polymer to improve the quality of an end product. The properties of stiffness, durability, smooth surface, flame retardant, slipping agent, and others come with the addition of this additive. The PET/Polyester masterbatch is a popular additive used to improve the functionalities and output of PET products during the processing. Hence, it is a popular choice for processors across the industry. 

Special effect masterbatch 

The special effect masterbatches are a special masterbatch that imparts the chromatic effect on plastic. The beautification and design of plastics occur due to this masterbatch on processing. For example, fluorescence is an excellent example of this type of masterbatch. 

Do you want to buy popular polymer additives for your company?

We are a leader in the production of colour masterbatch, additives, and special effect pigments to use in different plastic processing. We produce single pigment concentrates, black masterbatch, white masterbatch to wax base pigment dispersions PVC according to customer demands. Contact us to buy these products now. 

Know the additives used in plastic pipes and water tank manufacturing

Masterbatches are an essential ingredient in manufacturing plastic products with superior quality and features. The solid or liquid materials add colour, mechanical properties, and features to a polymer in the manufacturing process. For the best result, the additive must be compatible with the selected base polymer. For instance, the polypropylene fibre masterbatch works best with the related base polymer and deliver desired results. 

Plastics are being used almost in every product found in the market. From the packaging, bags, construction materials to water bottles, plastics are found almost in every consumer product. It won’t be wrong to say that plastics are everywhere. 

However, modern plastics come to life due to the use of quality additives and masterbatches. The appealing colour, mechanical properties, and features come during processing with a compatible additive. 

Let us look at some of the popular additives used in the water transport system: 

Plastic pipes 

Pipes made of plastics are prevalent in the household piping and other places. Most of the people prefer to use plastic pipes due to the low prices, anti-rusting properties, and lightness despite possessing durability. However, not all the pipes are suitable for transport cold and hot water for long distances. 

Thanks to the development of a PPR pipe masterbatch. The additive has helped plastic processors to manufacture pipes with additional durability and strength to carry both cold and hot water to residential areas. Hence, it has become a popular choice for plastic processors nowadays. 

Water tank 

Water tanks are broadly used to store liquid or water up in the building for household purposes. As the containers remain exposed to sunlight and other weather conditions, the water tanks often get damaged and contaminate the liquid. 

However, these problems get omitted with the use of rotofoam masterbatch in manufacturing at the plant. The additive adds lightness, thermal stability, UV rays protection, and even passed the FDA standards to deliver superior water tanks to consumers. 

Want to buy these polymer additives to use in manufacturing?

We are a leader in the manufacturing of polymer additives from colour masterbatch to special effects in one place. We use modern infrastructure and databases to provide consistent quality additives to customers for their plastic processing. Contact us to buy these additives now.