Why has silicone masterbatch replaced traditional oil for plastic manufacturing?

Plastics are used everywhere in today’s world. From automotive, construction, to consumer industry, plastics usage is increasing at a rapid pace. The versatile nature of plastic helps to mould into different shapes and size in the manufacturing units.

Giving life to a plastic

Did you know a raw polymer undergoes several processes before coming to life? The natural polymers are colourless and do not contain essential properties as found with a finished product.

Base polymers are processed with mono colour concentrates and other additives to impart the desired pigment and properties in an end product. The loading of a masterbatch is decided based on the essential features.

Significance of a silicone masterbatch

Colouring of PVC film, cast acrylic sheet, and other packaging products create a problem for a manufacturer. Usually, conventional oil is used to aid in production while maintaining quality. But the processes face several issues leading to low productivity, heating issue, and other problems affecting the products.

That is why engineers have urged to use silicone masterbatch to avoid such problems. Silicone has high viscosity that reduces the heating problem, colour dispersion, and other issues in the manufacturing unit. The process is economical while producing superior quality products.

Silicone masterbatch is compatible with many base polymers such as PP, PE, HIPS, POM, ABS, and PA. It gives better dispersion and performance to end product than conventional oil used in the plastic industry. That is why it has got full acceptance in the European market and other countries.

Significance of wax base pigment dispersion

Many obstacles come in imparting colour to PVC sheets. Colour dispersion takes place while printing on a sheet. The problem becomes acute with the manufacturing of bigger PET and PC bottles due to the colour dispersion.

It is where the wax base pigment dispersion PVC masterbatch comes handy to the manufacturer. It imparts the desired colour while maintaining the distribution in the plant.

Want to buy high-grades masterbatch and additives for your company?

We are a leading manufacturer of quality masterbatch and additives in India. We produce a variety of masterbatches to use in many industrial applications based on the requirement of clients. Contact us to order your MBs now.

Top colour masterbatches for the packaging industry

Plastics are an essential part of our daily life. Millions of metric tons of plastics are used around the world in different forms. Some of the usages take place in Pipes, automotive parts, construction, aeroplane, food, beverages, and other industries. The use takes place directly or indirectly.

Bringing life to plastics

Raw polymers used in manufacturing plastics lack colour and other essential properties. They undergo several manufacturing processes at the plants before yielding the end plastics. That is why bringing life to plastics involve several technicalities and scientific procedures followed in the plants.

How raw polymers get their colour and properties?

There is a shortcut to producing quality, and superior products are through the use of colour masterbatch and additives to base polymers. For instance, the TPU masterbatch improves UV protection, maintain colour development and physical properties.

Top masterbatches of the packaging industry

Colour masterbatches and additives play a significant role in the manufacturing of packaging products. The end package must be appealing, affordable and safe to use in food products protection. Here are the two most popular masterbatches with vast usages in the packaging industry -

BOPP masterbatch

BOPP stands for biaxially-oriented polypropylene and a variant of PP, a thermoplastic polymer. The BOPP sheet is used in packaging due to its qualities of ruggedness, fatigue resistance, moisture resistance, smooth surface, and food safe with low toxicity. Other reasons include its ability to create lasting labels, stickers and easily printable on different products.

The parent material of BOPP is PP. The BOPP masterbatch use in manufacturing acts as a slipping agent and prevent migration of colour in printing. Besides being economical to produce, it also helps to impart incredible performance characteristics to end products.

BOPET Masterbatch

BOPET film is another favourite polyester film used in the food and packaging industry. The film is made from the stretched polyethylene terephthalate. The main attributes of this film are high tensile strength, chemical and dimensional stability, transparency, reflectivity, and electrical insulation.

But printing on packages create problems for manufacturing. The colour migration is a significant issue that is solved with a BOPET masterbatch. It helps in maintaining the colour and aids in production.

Want to buy quality masterbatches for printing products?

We are a leading producer of quality colour masterbatches and additives using modern facilities and expertise. The MBs are helpful to build superior plastics products. Talk to our experts to buy now. 

Choose reliable masterbatches for superior plastic products

Plastic is ubiquitous. It is used in every part of the world for various purposes. Some of the industries use directly while others depend on indirect usages. But, the demand for plastic is set to rise even more in coming years.

There are a few reasons for the rising popularity of plastics around the world. But, the prime reason is the versatility of the plastics. It can be moulded into different forms of shapes and sizes with lesser cost. Different properties like colour, attractiveness, durability, and glossy surface led to their popularity.

What is a masterbatch and where it is essential in plastic manufacturing?

A masterbatch is a solid or liquid substance which is added to the base polymer to impart desired colour and functionalities to plastics. In other words, the quality of plastics depends a lot on the masterbatches.

There is a rising demand for attractive plastics for consumer uses. It is possible to create a superior coloured product with the use of single pigment concentrates. It contains a high loading of organic and inorganic colour. This makes the pigment more economical than the traditional dyes used earlier. It is one of the chief reasons for the growing use of SPCs.

PET/Polyester masterbatch

Polyester is one of the most popular synthetic fabrics in the industry now. The structure is known to offer high tenacity and durability to the end product. Perhaps, it is the reason why you can find polyester fabrics are used in textile, upholstery, automotive, and other industry.

To improve the quality of fabrics, the PET/Polyester masterbatch is utilized in the manufacturing process. The compound helps in imparting new properties to base polymers like PP, PE, PET and PS used in the plastic industry.

Polypropylene non-woven masterbatch

Polypropylene non-woven fabrics are utilized to create reusable bags in the market. The consumer products are durable and known for their durability. One important reason for their strength as it is made by bonding the fabric together.

With the use of Polypropylene non-woven masterbatch, bags with excellent qualities and properties come in the market. That is why there is a growing demand for this master in the consumer industry.

Want to buy quality masterbatch and additives for your company?

Partner with our company to get a constant supply of high-grade colour masterbatches and additives for industrial applications. Contact us to buy now.

How can masterbatch influence plastics manufacturing?

Did you know a raw polymer undergoes numerous processes before coming to the market?

A raw polymer is processed in various conditions to give the desired characteristics in the end product. The properties like thermal stability, tensile strength, colours, and others come during the manufacturing processes.

Apart from that, modern plastics are a result of quality masterbatches and additives used in manufacturing at plants.

A masterbatch is a solid or liquid substance used to impart colour and functionalities to the yielded product. The colour masterbatch offers economical dyeing to the end product while additives help in improving qualities and characteristics.

So, a masterbatch consists of filler material, carrier and base polymer. The MB is utilized to create superior quality plastics with desired functionalities.

Mono-color concentrates

Earlier, the traditional dyes and pigments were used to treat the plastic for colouring. The whole process required more pigment which often creates loss to a business. However, with the development of mono-colour concentrates, colouring has become cost-effective for any company.

That has become the best alternative to a conventional pigment to colour the plastic. Due to the presence of high pigment loading of inorganic and organic dye, plastics achieve brightness with a low dosage level. Further, the colour fastness and dispersibility are excellent in the plastic industry.

Wax base pigment dispersions PVC

Some of the masterbatches help in increasing the production of quality plastics. Apart from improving functionalities, the MB offers assistance in the manufacturing process. One of such MB is the wax base pigment dispersion PVC in manufacturing PET and polycarbonate bottles in the industry. This is done to avoid dispersion issues which arise while producing a large container at the plant.

Silicone masterbatch

At present, silicone masterbatch has been the prime source of lubricant in the plastic industry. Earlier, conventional oils were used in the production of polymer. But, this had created a lot of problems in manufacturing like heating and temperature.

The new silicone masterbatch has resolved these issues. It is migration-stable with the high-molecular polymer. And, it is work with a base polymer like PP, PE, PA, and so on.

Want to buy top quality colour masterbatch and additives to use in your company?

We are a leading producer of quality masterbatches and additives to use with different polymers. The MBs are quality with the ability to offer superior products. Contact us to buy now. 

Which are the popular masterbatches used in piping and water tanks?

The need for water transportation arises when the residential areas come up in distant places. Durable and robust pipes are essential to supply cold and hot water without any interruption.

The pipes utilized in the process must be strong enough to withstand pressure while being resistant to weathering. It is where the PPR pipes have got much popularity and acceptance around the world.

Earlier, copper pipes were extensively used in transportation. Explicitly, copper pipes are costly and not resistant to weathering problems.

With the coming of PPR pipe masterbatch, all these issues have been addressed and manufactured according to international standard compliance. Best of all, PPR pipes are cheap and durable.

Rotofoam Masterbatch

Storage containers are utilized to store water at the top of a high-rise building. The water tanks get exposed to UV rays, heat and cold weather.

Owing to the heating and cooling process daily, there is a high chance of getting damaged. Further, water can be contaminated and heated due to exposure reducing the shelf life and purity.

However, with the use of Rotofoam masterbatch, water tanks have become more light, durability and thermal stability. Despite the lightweight, the container will be light and unaffected to external to weather condition.

PP fibre masterbatch

Polypropylene is a thermoplastic polymer. The PP fibre is known for its strength, spalling and reduce cracking. Perhaps, it is one of the reasons why PP fibre is used in the concrete structure and building to withstand Earthquake shock and vibration.

Besides in the construction, the PP fibre is used in packaging, injection molding, and other industrial applications. With the Polypropylene fibre masterbatch, the end product gets the following characteristics depending on the base polymer -
1. Chemical resistance.
2. Elasticity and toughness.
3. Fatigue resistance.
4. Insulation.
5. Transmissivity.

All these properties make PP fibre an ideal choice for many products in the plastic industry.

Want to get a supply of these masterbatches from a reliable manufacturer?

We are a leading manufacturer of industrial grades MBs and additives for different base polymers. We utilize standard facilities and manufacturing processes to give the best products to clients. Contact us to buy now.

Why are BOPET and BOPP Masterbatches popular in the packaging industry?

The demand for attractive packaging is constantly rising in the food and other industries. The package materials must possess high tensile strength with beautiful color and glossy surface to appeal to consumers. All these features are an integral part of package applications.

Uses of masterbatches in the plastics industry

Raw polymers undergo numerous manufacturing processes before getting the desired properties and features. Color masterbatches and additives are added with the base polymer to improve qualities and color in the plastics.

As the quality of MBs and additives increase, the outcome will be superior quality plastics with enhanced properties. For instance, the TPU masterbatch enhances the mechanical properties of the polyester sheet while manufacturing in the plant. It is useful to increase tensile strength, abrasion resistance and functions of the end product.

Top MBs and additives in the packaging industry

BOPP Masterbatch

BOPP stands for biaxially-oriented polypropylene which is a variant of PP. PP is the world’s second most produced synthetic plastic. It is a thermoplastic polymer, used in printing surface, labels, stickers, textiles, and in a host of industrial applications.

With the use of a BOPP masterbatch, it becomes incredibly useful with the addition of performance characteristics and economic value. That is why it is used for making the following items in the industries -

• Packaging labels.
• Food containers.
• Plastic ropes.
• Laboratory items.
• Textile items.

BOPET Masterbatch

BOPP is a clear, flexible, transparent or translucent substance made from a PET polymer. It is a linear thermoplastic polyester resin with the ability to offer the high-performance plastic film for industrial applications. Some of the excellent properties of BOPET are high tensile strength, durability, heat resistance, dimensional stability, non-reactive to chemicals, and others. The BOPET films are available in thin and thick variation to use in different applications.

With the use of a BOPET masterbatch, properties get enhanced to use in packaging, electrical and other industrial applications. The loading of the masterbatch is decided based on the printing and packaging essentials in the end product.

Thus, it is essential to select MBs and additives from a reliable manufacturer. Only a reputable polymer manufacturer can offer desired products to use in various processes.

We are a leading manufacturer of color and additive masterbatches in India. You can find a variety of high-grades masterbatches to utilize in different applications. Contact us to order now.

Top Masterbatches for PP and Polypropylene fabrics

Plastics have more than hundreds of usages in modern days. There is hardly any industry where polymers use doesn’t take place. Be it an agricultural, automotive, aerospace, building, construction, and other sectors, plastics have conquered the marketplace.

Consumers are demanding attractive and durable plastics in the market. It is a tough challenge for polymer manufacturers to create plastics with desired properties. With the use of engineering skills and modern facilities, they have developed quality masterbatch and additives. The idea is to impart best coloring and change properties for better in an end product.

Here are some of the top masterbatch and additives used in the plastic industry -

Single pigment concentrates

Some of the masterbatches are utilized to impart the desired color to an end product. Using traditional dyes cause color fastness issue, dispersion, and others. But, the single pigment concentrates offer maximum coloring to any problem. It is an economical way of dyeing plastics in a plant for companies to gain more profit. That is why most of the companies are utilizing SPCs these days.

PET/Polyester masterbatch

PET and Polyester fabrics have vast usages in the manufacturing of numerous products. These are mostly used in the packaging products manufacturing by plastic companies. Some of the common uses are food packaging, PET film, bottles, soft drink, water, and others.

Many challenges arise in dyeing and manufacturing colorful bottles. With the use of PET/Polyester masterbatch, it is easy to offer bright color at a low dosage level. That is the reason why there is a growing use of this MB in the plastic industry.

Polypropylene non-woven masterbatch

Polypropylene non-woven fabrics are eco-friendly and used in many industrial applications. The high-quality fabrics have low tensile strength, lightweight, and uniform dispersion. The materials have UV resistant, flame retardant, and other properties.

With the use of Polypropylene non-woven masterbatch, the plastics get more strength, color, and durability on usages. That is why the fabrics are used in packaging, home furnishing, medical, agricultural, automotive, and filtration. In this way, companies can offer superior quality non-woven bags to consumers.

Buy top quality MBs and additives from us

We are a leading manufacturer of quality masterbatches and additives in India for many industrial applications. We follow a standard procedure in producing top-grades MBs that works in many processes while giving the best results. Contact us to buy now.