Wednesday, 21 August 2019

What are the uses of black masterbatch in plastic processing?

Black masterbatch is one of the most popular additives used in the plastics processing industry. The additive plays a significant role in the manufacturing processes like injection, moulding, extrusion moulding, and blow moulding. All these processes are essential to make many commercial plastic products like pipes, automotive accessories, agriculture fill and geotextile materials in the industry.

What are the significant uses of black masterbatch?

The primary role of an additive is to add colour, that is to enhance the blackness of a product. In the polymer industry, this masterbatch has two roles acting as a colourant and maintain chemical stability of the pigment.

The benefits of using this additive in plastic processing: 

Uniform distribution of pigment

Owing to its excellent dispersion, it makes the distribution of pigment in the product equal. The quality of the masterbatch can be further refined to enhance the uniformity of pigment distribution in the products. Hence it is an excellent colour dispersant which helps in dispersing colour evenly in the products.

Maintain chemical stability of pigment

Owing to the higher chemical stability of the pigment, storing of black masterbatch for a longer-term without losing any property is possible. While using, it inevitably comes in contact with air which appears to form water, oxidation, and other phenomena may occur. However, the additive remains stable even in the storage for a long time.

What are the unique properties of black masterbatch?

In addition to the above benefits, black masterbatch has excellent compatibility and show its effects on various products. It has a significant impact on the plastic on using during the processing. Here are some of the effects that you will get:

  • Offers excellent blackness to the products.
  • Provide insulation to polymer products.
  • Offer thermal stability.
  • UV protection on products.
  • Heat dissipation.
  • And others.

Thus, it is not difficult to see why it has become a popular choice for plastic processors around the world. The range and composition of carbon black are decided based on the effects needed in the plastics.

Procure quality black masterbatch from India at best prices

Being a top manufacturer and supplier of black and white masterbatch from India, we use the latest infrastructure and skills in chemical engineering. The idea is to offer a cost-effective solution to any customer. Contact us to buy the polymer now.

Friday, 26 July 2019

Top masterbatches for packaging solutions in the industry

Polymers have extensive use in every industry. We can find polymeric products in agricultural, construction, food and beverage, packaging solution, and other commercial products. In short, polymers have infiltrated in every aspect of life now.

There is a growing demand for aesthetic and durable plastic products among consumers. Thanks to the presence of high-grade masterbatches and additives, which made plastic processing easier for companies. The materials add suitable colour, functionalities, and properties to finished products as needed by consumers. Thus, there is a growing use of additives in the processing of raw polymers nowadays.

Packaging solution in the food and beverage industry

A package not only protects the product but offers an appealing look to the customers. A packaging solution for food and beverage is as important as the product. Thus, a lot of additives are being used in processing according to raw polymers in the plant. Let us see the top masterbatches used in this industry:

TPU masterbatch

The TPU masterbatch is used to produce the film in the PP, PE and PVC. It offers excellent flexibility, viscosity between layers, and other features to deliver a superior product. That is the reason plastic processors use this additive in the manufacturing.

BOPP masterbatch

The BOPP masterbatch is a popular additive used in the packaging solution of food and beverage products.

There are definite reasons for their growing usages in the industry. It enhances the tensile strength, optical clarity and fatigue resistance in the packaging. Thus, the film is extensively used in the manufacturing of packaging, labelling and graphic.

BOPET masterbatch

Another popular masterbatch to process packaging film is BOPET masterbatch. The polyester film gets its properties like tensile strength, electrical insulation, chemical and dimensional stability due to use of this additive in the processing. In short, this is a crucial masterbatch for any company involving in the processing of packaging film.

Any plastic processors need to procure the best polymer compounds and additive to produce superior products. We can help you in this endeavour. Contact us to buy now. 

Tuesday, 16 July 2019

The science behind the water tank and pipes engineering

Plastics are a vital ingredient in the manufacturing of consumer products. The versatility characters of polymers help processors to mould them into different forms for usages. But, the production of polymers involves a complicated process with additives addition to carrier resin to improve functionalities and properties.

The nature of consumer products largely depends on the quality of masterbatches used in the process. In other words, additives impart colour, special effects, properties and functionalities. For instance, the use of Polypropylene fibre masterbatch excellent dispersion and spinning performance. In this way, it helps in increasing the rate of production for PP fibre products in the companies.

Uses of additives in water transportation

Today we can find many plastic accessories related to water transportation in the market. But, the science behind engineering the plastic pipes, water tanks, and other plastic products is complex. And, masterbatches play a significant role in the production of products.

Let us look at some of the top additives used in this industry:

PPR pipe masterbatch

It is an essential additive used in the manufacturing of quality pipes. Plastic pipes have replaced metal ones in the European Union, the Middle East and other parts of the world. That is because they have the quality to carry hot and cold water withstanding pressure and external condition. It could be possible due to the use of a PPR pipe masterbatch in the manufacturing.

Rotofoam Masterbatch

Containers help to store liquid at the top of the high-rise building. But, the modern water tank undergoes many processes to come out reliable and usable in adverse conditions. That is because the tanks get expose to heat, rain, and other adverse weathering condition which can accelerate damage.

The Rotofoam masterbatch is an ideal choice for processors. The masterbatch offers excellent dispersion, prevent shrinkage and UV protection on usages. That is the reason for the growing use of this additive in the manufacturing of water tank. It has made manufacturing economical and profitable in offering quality products to consumers.

Want to buy top-quality additives for your company?

We are a leader in the manufacturing colour masterbatches and additives in India. Contact us to buy now.


Friday, 12 July 2019

What is the importance of colour masterbatches and additives?

Masterbatches are liquid and solid substances appended to base polymers to provide color, functionalities, and properties. The effect of masterbatches on plastic manufacturing is huge. That’s because raw polymers get their desired outcomes due to the use of quality color masterbatches and additives in the manufacturing processes.

As a result, polymeric products get power, grit, and special functionalities in the process. In this way, the use of plastic products is giving huge contentment to consumers.

Let us see the top masterbatches and their part in the manufacturing processes:

Mono color concentrates


Whenever it comes to economic pigment to use in the plastic, the mono color concentrates stands bold in the industry. It contains the right amount of single organic and inorganic color, which offers excellent tone to goods during processing.

Most of the companies are utilizing MCCs due to is its economic value as it gives high-intensity color on a low dosage level in the manufacturing. The loading of the color is heightened or decreased based on the stipulation of consumers need.

Silicone masterbatch


The silicone masterbatch is a technological offering from the chemical engineer. The masterbatch has replaced the utilization of wax and other traditional oil in plastic manufacturing. The reason for this expanding use is the benefit that a firm gets in the production plant.

As the silicone masterbatch offers outstanding adhesiveness, you can find the masterbatch usages in the printing and packaging of products. It helps to bring thermal balance, color acceleration, and other important changes to intensify production.

Wax base pigment Dispersion PVC masterbatch


Earlier, transmitting color was done with the help of liquid color, wax dispersion, and masterbatches. Using such materials create separate compound which leads to difficulties in processing and failing in the application with homogenization issues.

However, new masterbatch like wax base pigment dispersion PVC acting as the processing support and lubricant offer an outstanding grade of PVCs. Therefore, it has become a crucial concentrate for plastic processors to improve their efficiency and grades.

Want to buy quality masterbatches and additives for your products?

We are a leading producer of quality polymers with a wide range of uses in the manufacturing field. Contact us to buy now.

Thursday, 4 July 2019

Significance of colour masterbatches and additives in plastic manufacturing

Colour masterbatches and additives are significant in plastic manufacturing. The pellets are used for colouring plastic and impart essential properties to the produce. That is because a masterbatch is a concentrated mixture of pigments or additives which is encapsulated in the heat process into carrier resin to cut into the pellet.
These are important in processing and colour raw polymer economically for many purposes. The Single pigment concentrates are popular choices for companies to enhance the colouring of plastics in manufacturing.
What are the advantages of masterbatches in plastic production?
Productivity
Masterbatch can enhance volumetric output due to thermal conductivity and expansion. Further, many polymeric pellets help in the production process, acting as a slipping agent in the printing and packaging solutions.
For instance, the PET/polyester masterbatch acts as a modifier of polymers for packaging solution in the industry. As a result of masterbatch usages, many plastics processors can enhance their productivity.
Financial profits
Another significant benefit of using masterbatch is a reduction in material costs. Many additives control the temperature and aids in the products of consumers products acting slipping, special effects, and functionalities. In other words, manufacturers can use quality polymers to increase production, which results in a better return from an investment.
Physical property
In many cases, the physical properties of polymers get changed due to heating and other factors in the manufacturing processes. However, some additives help in maintaining or enhancing the functionalities and physical features of plastic products.
For instance, the Polypropylene non-woven masterbatch offers excellent dispersion, smooth processability, and greater efficiency in manufacturing. Apart from that, a quality masterbatch can provide the following properties to a polymer:
  • Higher toughness
  • Flexural stiffness
  • Adhesion
  • Printability
  • Colourful fastness
  • Gloss and smooth surface.
However, it depends on the requirement of a processor and aims to build plastics for the market.
What are the applications of high-grade masterbatches in the industry?
Applications of masterbatches are diverse, and usages depend on the goal of a manufacturer. Let us see the main uses:
  • Ultraviolet rays resistance.
  • Flame retardant
  • Resistance to fouling.
  • Slipping agent.
  • lubrication
  • Corrosion resistance for metal and packaged materials.
  • Anti-bacterial.
  • Special effects.
  • Acts as anti-oxidants.
  • Phosphorescence
As you can see, the uses of additives are enormous in plastic engineering. However, manufacturers must source quality polymer compounds to get better results like production, profits, and other benefits.

We are a leading producer of colour masterbatches and additives in India. We utilize the latest infrastructure and techniques in chemical engineering to produce polymers for consumers. Contact us to buy them at affordable prices.Colour masterbatches and additives are significant in plastic manufacturing. The pellets are used for colouring plastic and impart essential properties to the produce. That is because a masterbatch is a concentrated mixture of pigments or additives which is encapsulated in the heat process into carrier resin to cut into the pellet.
These are important in processing and colour raw polymer economically for many purposes. The Single pigment concentrates are popular choices for companies to enhance the colouring of plastics in manufacturing.
What are the advantages of masterbatches in plastic production?
Productivity
Masterbatch can enhance volumetric output due to thermal conductivity and expansion. Further, many polymeric pellets help in the production process, acting as a slipping agent in the printing and packaging solutions.
For instance, the PET/polyester masterbatch acts as a modifier of polymers for packaging solution in the industry. As a result of masterbatch usages, many plastics processors can enhance their productivity.
Financial profits
Another significant benefit of using masterbatch is a reduction in material costs. Many additives control the temperature and aids in the products of consumers products acting slipping, special effects, and functionalities. In other words, manufacturers can use quality polymers to increase production, which results in a better return from an investment.
Physical property
In many cases, the physical properties of polymers get changed due to heating and other factors in the manufacturing processes. However, some additives help in maintaining or enhancing the functionalities and physical features of plastic products.
For instance, the Polypropylene non-woven masterbatch offers excellent dispersion, smooth processability, and greater efficiency in manufacturing. Apart from that, a quality masterbatch can provide the following properties to a polymer:
  • Higher toughness
  • Flexural stiffness
  • Adhesion
  • Printability
  • Colourful fastness
  • Gloss and smooth surface.
However, it depends on the requirement of a processor and aims to build plastics for the market.
What are the applications of high-grade masterbatches in the industry?
Applications of masterbatches are diverse, and usages depend on the goal of a manufacturer. Let us see the main uses:
  • Ultraviolet rays resistance.
  • Flame retardant
  • Resistance to fouling.
  • Slipping agent.
  • lubrication
  • Corrosion resistance for metal and packaged materials.
  • Anti-bacterial.
  • Special effects.
  • Acts as anti-oxidants.
  • Phosphorescence
As you can see, the uses of additives are enormous in plastic engineering. However, manufacturers must source quality polymer compounds to get better results like production, profits, and other benefits.
We are a leading producer of colour masterbatches and additives in India. We utilize the latest infrastructure and techniques in chemical engineering to produce polymers for consumers. Contact us to buy them at affordable prices. 

Tuesday, 2 July 2019

Masterbatches and their roles in water transportation

Masterbatches are solid or liquid materials which impart desired colour and functionalities to a base polymer on addition during the manufacturing process. Properties on the yielded plastics come due to use of high-grade colour masterbatches and additives. In short, the raw polymers come to life after adding the desired additives.
Roles of masterbatches in water transportation
Plastics are widely used in the water transportation industry. It starts from the piping to water tank production in the plants. Most of the metals like copper, metals, and other materials have been removed with the coming of plastics products.
Uses of PPR pipe masterbatch
The use of copper pipes has reduced after the coming of PPR pipes in EU and other countries. Besides being a cost-effective option, PPR pipes have a higher power to resist internal and external pressure that comes in water transportation.
All these features come in the pipe after using the PPR pipe masterbatch in the manufacturing. The masterbatch imparts these properties like toughness, resistance to external weather condition, thermal stability, and other features coming during processing. Thus, it has become an ideal alternative to companies involved in the piping industry.
Rotofoam masterbatch
Water containers are utilized in storing the liquid for future use in the high-rise building and apartments. However, water tanks face a regular problem getting exposed to weather condition, contamination, and UV rays. Standard water tanks can’t withstand these problems leading to decay and bacterial growth.
However, companies are utilizing the Rotofoam masterbatch to create an extra layer of foam in the middle of the tank. This prevents the water from UV rays, contamination and shrinkage due to external temperature. The coating offers thermal stability, prevent reduction, lightweight, and UV rays protection in the day.
Apart from water transportation, almost every industry has full applications of masterbatches. The Polypropylene fibre masterbatch is popular with wide usages in the synthetic fibre industry, giving high colour fastness without fading.
Want to buy quality colour masterbatches and additives for your company?
We are a leading company offering a range of colour masterbatches and additives to companies using the latest technologies. Contact us to buy now.

Friday, 28 June 2019

3 Most Important Masterbatches for Food Packaging Solutions

Plastics have infiltrated in every aspect of modern life. We can find products made of polymers in household items, health care, construction, automotive parts to aeroplane accessories. It resurrects a feeling that plastics are ubiquitous and we can’t imagine a modern life with it.

Why are plastics getting popular in today’s market?

The primary reason for gaining popularity of polymeric products is their versatility. The raw polymers are natural to mould into different shapes giving a lightweight, durable and useful items. We can find plastics items in the bedroom to construction materials in use to improve the quality of life. Products have entrenched in every aspect of our lives.

Plastic and packaging solutions

Like it or not, we live in a world where people judge the quality of products seeing the cover. The success of a consumer product depends on the quality of packaging design, colour and other properties. In other words, consumers get influenced by the appearance of the package design to a large extent.

Plastics have extensive use in the packaging solution of food beverage, health care, and others. Smooth application of polymers for packaging products can be possible due to use quality colour masterbatches and additives in manufacturing.

Polymeric items get their needed qualities, colour, and special effects due to the use of suitable masterbatches. However, the loading and grade of a masterbatch are taken based on the requirement of consumer items. In other words, without colour masterbatches and additives, no functionalities or properties will come to a plastic product.

Let us look at the three most popular masterbatches in the packaging and printing industry -

BOPP Masterbatch

BOPP stands for Biaxially Oriented Polypropylene. It is a thermoplastic polymer found in clear, white and matte finishes. The film is economical to use with high conformability and fatigue resistance making it ideal for packaging solutions like labelling and graphics applications. In most of the solutions, products require moisture resistance, optical clarity, and high tensile strength.

The BOPP masterbatch enhances properties of the film using in the coating, laminating, and other packaging solutions. That is why this masterbatch is usable in the manufacturing of food and beverage packaging, medical packaging, and personal care products.

BOPET Masterbatch

BOPP film is a PET polymer, a linear thermoplastic polyester resin. The film is a flexible, explicit, and transparent material. The PET film is a bit expensive as it has high tensile strength, durability, heat resistance, dimensional stability, chemical resistance and other properties. All these functionalities help in creating an excellent product for end users.

However, the film properties get enhanced with a BOPET masterbatch, and it also acts as a slippage agent and colour additives on the carrier resin. The nature of this masterbatch is decided to depend on the expected outcome on the end plastics. We can use this masterbatch in food packaging applications, electrical insulation and printing sheets in industries.

TPU masterbatch

TPU stands for Thermoplastic Polyurethane. It is a film extruded with polyester, polyether and polycaprolactone with full industrial applications. That is because the film has a hardness and high elasticity bridging the gap between rubber and plastics in industries. However, with the change in base chemical, the physical properties of the TPU substrate also alter.

However, this problem negates with the use of TPU masterbatch in plastic manufacturing. It offers UV protection on the finished articles of automotive, textile and medical applications.

Conclusion


The above masterbatches play crucial roles in the packaging solution of many industries. Companies must choose the best products to get the desired quality of consumers items for commercial success. 

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