The plastic processing industry has evolved a lot
applying scientific methods to enhance product output. Another aim is to
improve the quality and appeal of products to consumers in the market. All
these features are essential for the commercial success of plastics.
The growing significance of polymer additives in plastic
processing
The raw polymers are processed through various
manufacturing methods to produce products with desired mechanical features and
functionalities. These features do not come naturally but with the addition of
suitable chemicals to the base polymer during processing, called masterbatch.
Masterbatch is a solid or liquid material used to impart
colour and other essential properties to plastic during manufacturing. Several
types of masterbatches are available in the industry, which has been segregated
based on the functions they perform.
Let us look 5 popular masterbatches and their
applications in industries:
White masterbatch
As the name suggests, the white masterbatch offers
white colour to a given polymer in the processing. Made from Titanium Dioxide
(Ti02), the additive comes in different composition and loading for processes
with 75% being the maximum. However, the filling is decided based on a customer
requirement. As the loading of this additive increases, it can offer excellent
brightness and transparency of the products.
Mono colour concentrates
Mono colour concentrates are a pellet containing a single organic
or inorganic pigment. The additive is used in fibre application to enable
excellent dispersion and tensile strength of a product. There is widespread use
of this additive in plastic processing. It increases the profitability of
processors giving bright colour at a low dosage level.
Wax base pigment dispersion PVC
The wax base pigment dispersion PVC offers
excellent dispersion and colour to PVC products. The large bottles increase
weld strength, elasticity, and impact strength of the products.
PET/Polyester Masterbatch
The PET/Polyester masterbatch can
be used in the manufacturing of synthetic fibre polymer and PET bottle in the
plants. The PET bottles have excellent uses in the beverage, soft drink and
water packaging in the industry. The additive is compatible to use with many
polymers.
BOPET Masterbatch
The BOPET masterbatch is an
anti-block additive used for manufacturing packaging products.
The slipping agent enhances the output of products in
printing and packaging solutions. Apart from that, it enhances tensile
strength, chemical and dimension stability, transparency, and electrical
insulation.
This is not the end of the masterbatches list; diversity
of polymer additives is ever increasing in the industry. The chemical engineers
are working hard to develop a new chemical that can outperform existing
polymers and add essential features in products.
Exercise a bit of caution in procuring your polymer from
a company. The producer should be able to provide the list of polymers demand
by consumers in the market. Further, it takes a lot of research and development
activities to produce polymers needed in the industry. The database of polymers
with a supporting infrastructure help in delivering such diverse polymer.
Want to buy quality masterbatches from a reliable
manufacturer in India?
We are a leading producer of quality masterbatch,
additives, and special polymer to improve products. Contact us to buy products
now.
Capital colours are well known Masterbatches Manufacturers in India, Hyderabad. Colour Masterbatches allow raw polymers to colour economically throughout the plastics manufacturing process. Our mass-produced colour Masterbatches have broad applications across various industries.
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